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SCREW PRESS MACHINE | |||
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＜SUMMARY＞ We have developed Automatic control system of Screw press machine ﾓ to fabricate high-performance magnesium alloys with fine microstructures by the cyclical repeated plastic working (RPW) process, in the Japan government project for the technology transfer of the university seeds to industries, financially supported from 2002 to 2004. As a current result of this project, 3000kN Screw press machine has been already installed in the manufacturing plant of one of the above project members. He started to produce high-strengthened magnesium alloys specimens such as pipes, bars and plates via RPW process by using our press machine. ＜DETAILS＞ Professor Dr. K.Kondoh, RCAST (Research Center for Advanced Science and Technology), The University of Tokyo, had established the cyclical repeated plastic working (RPW) process, illustrated in Fig.1. In this process, two upper punch ?and ?are alternatively fed into the die set in the screw press machine with a high speed. The role of the punches is to consolidate the input raw materials (magnesium alloy coarse powder) to fabricate the green compact, and to progress the plastic deformation of the compact by the backward extrusion, respectively. In particular, the backward extrusion causes the refinement and mixing of the raw materials. That is, the RPW process by using the high-speed screw press is suitable to produce high-strengthened magnesium alloys. For example, as shown in Fig.2, the grain size of the AZ31 magnesium alloy via the RPW process (N=50) is 3～5μm (b) by using 1000kN screw press (Fig.3 MOVIE) <Windows=77.7MB>installed in RCAST, The University of Tokyo. It is remarkably small, compared to that of AZ31 input raw powder with 100～150μm (a). It is also clarified that the tensile strength by employing the RPW process is significantly improved. The RPW process is also called ﾒRice Cake ﾓ process. The technology transfer project of the RPW process was started in 2002, to produce the advanced magnesium components in the industries, which was financially supported by METI, the Japan Government office for 3 years. The role of Enomoto machine in this project is to establish the automatic control system of the large-scaled screw press machine for the microstructure controls by RPW process. We had already installed 3000kN Screw press machine for the RPW process, shown in Fig.4, in the manufacturing plant of Toyo Seiki Co., who is one of the above project members. They started to produce high-strengthened magnesium alloys specimens such as pipes, bars and plates via RPW process by using our press machine. Fig.5(a) indicates the AZ31 magnesium alloy green compact, having a diameter of 80mm and a length of 60mm, via the RPW process with 200 cycles. Fig.5(b) shows an example of the hot extruded AZ31 alloy specimens by employing the RPWed green compact. It reveals high strength with 350～400MPa of UTS. At the current state, the two research developments for technology issues are going; the 5000kN large-scaled screw press machine for RPW process and the application to the other university cooperation in foreign countries. Fig.6 shows the appearance of 5000kN screw press equipment (a), having the automatic control system for RPW process. It serves the larger green compact with 145mm in a diameter (3kg). As the business strategy in foreign countries, we must develop the screw press machines for the plastic working of light metals such as magnesium and aluminum alloys, and import them to the material working companies, because automotive industries strongly require the light-weight components. First of all, we installed 1000kN screw press (Fig.7) as a research equipment at Faculty of Engineering, Chulalongkorn university in Thailand this January 2003 under the collaboration partnership. They have been also developing the high strength light alloys by the RPW process and other hot workings such as forging or extrusion. Of course, our screw press machine is also useful for the research and development of the conventional hot working processes.
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 Installed high-torque flat servomotor on the screw axis directly to make machine compact. Clutch brake etc. all consumable part are not exist or not require to change. Forming speed and power control data display, over 100 of forming, die lubrication, temperature data memory. Automatic operation memory and data communication function is installed. |
Vertical type Servomotor driven screw press fully automated line for the production of Rear Axle shaft has been released. (Picture is 1250t Hydraulic driven Screw Press) Rear Axle shaft is one of the components for light and heavy truck rear shaft to connecting to the rear tire.
Cored Forging Fully automated unit by 300 ton Servomotor driven Screw press with cored sub-press, Loader, Unloader and heater released to the market. The unit has been in operation at one of the Japanese user factory.
Nominated as "Model factory of Kanagawa Pref." on June 2008
Kuraki Made CNC Horizontal Boring Machine, May 2008
Fresh men staff joined on April 2008.
"Asia Forge Congress 2008" in New Delhi held on March 2008.Mr. Enomoto (M.D.) had presentation "Recent forging technology by Servomotor driven Screw Press"
Received another new Indonesian trainee 
Mr.Enomoto (M.D.) joined Kanagawa Prefecture mission visited to India on Jan. 2008
Picture is 6000kN machine.
For the purpose of production cost reduction.
Increased number of freshmen from Japanese country side and to accept Overseas trainee, single 10 fully furnished rooms' house started to offer.
Middle of 2004, one of the major Aluminum forging company in Japan, installed big size servomotor driven screw press model 800ZES.
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Prize winner "31st New Technology Machinery designed by Core Japanese Production
Company" from Japan Machinery Promoting Association (2001)
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 Our Managing Director: Front line second from left |
 Our Managing Director: Second person from Left |
 Our Managing Director: Second person from Left. The center is Mr. Shoichiro Toyoda the Chair Man of Toyota Motor Company |
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Prize Winner |
New Technological Development Design |
from ●Japan Society for Technology of Plasticity ●Forging Technology Institute of Japan ●Japan Aluminum Association |
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Exhibition Information
| Date | Name | Place | Planned Exhibit |
JIMTOF 1998
METAL CHINA 1997
THAI METALEX 1997
